• Emulsion Chopped Strand Mats E01

    Emulsion Chopped Strand Mats E01

 

E01 is designed for use in hand lay-up, filament winding, compression molding and continuous laminating processes. Its end-use applications include ships and boats, bath equipment, automotive parts, chemical corrosion resistant pipes, tanks, cooling towers and building components.

Product performance introduction

Emulsion Chopped Strand Mats E01

 

The Emulsion Chopped Strand Mats E01 is a high-quality, lightweight chopped strand mat (CSM) designed for use in a variety of industrial applications. This product features a unique emulsion-based manufacturing process, resulting in a mat with excellent wet-out properties, high mechanical strength, and improved durability.

 

Key Features:

  1. Emulsion-Based Manufacturing: The E01 mat is produced using an emulsion-based process, which involves combining glass fibers with a proprietary emulsion to create a strong and uniform mat.
  2. Improved Wet-Out: The emulsion-based process enables excellent wet-out properties, allowing the mat to easily absorb and distribute resin evenly throughout the composite.
  3. Low Areal Weight: The E01 mat has a very low areal weight, making it suitable for applications where weight reduction is critical.
  4. High-Strength Chopped Strands: The E01 mat features high-strength chopped glass strands that provide excellent mechanical properties, including tensile strength, impact resistance, and durability.
  5. Easy to Handle: The E01 mat is easy to handle and transport, reducing labor costs and improving production efficiency.
  6. Low Thickness: The E01 mat has a low thickness, making it suitable for applications where thin profiles are required.

 

Technical Specifications:

  • Areal weight: 100-150 g/m²
  • Thickness: 0.5-1.0 mm
  • Chopped strand length: 25-50 mm
  • Strand diameter: 13-17 μm
  • Material: E-glass or S-glass (optional)
  • Resin compatibility: Polyester, epoxy, and other common resins
  • Temperature resistance: Up to 150°C

 

Benefits:

  1. Weight Reduction: The E01 mat's low areal weight makes it suitable for applications where weight reduction is critical.
  2. Improved Wet-Out: The emulsion-based process enables excellent wet-out properties, resulting in faster production times and improved composite quality.
  3. High Mechanical Strength: The high-strength chopped strands provide excellent mechanical properties, including tensile strength, impact resistance, and durability.
  4. Cost-Effective: The E01 mat is a cost-effective solution for composite materials manufacturing, offering a competitive advantage in various industries.

Applications:

  1. Automotive: Lightweight body panels, interior components, and other structural parts.
  2. Aerospace: Aircraft interior parts, such as seat components, paneling, and luggage racks.
  3. Marine: Boat hulls, decks, and other structural components.
  4. Wind Energy: Turbine blades, hubs, and other structural components.
  5. Sports Equipment: Bicycle frames, boat paddles, and other high-performance sports equipment.

Comparison to Other Products:

The Emulsion Chopped Strand Mats E01 is similar to the E10 mat, but with a lower areal weight and slightly lower mechanical strength. However, it still maintains excellent wet-out properties and is suitable for a wide range of applications.

 

 

 

Product Features

 

  • High tensile strength, allowing for use in hand lay-up to produce large-area parts
  • No flying objects during operation
  • Good wet-through and fast wet-out in resins
  • Good mechanical properties of parts

 

Specification and Technical Parameters

 

 

ltem Area weight Moisture content Combustible matter  content Tensile breaking force
Test menthod  ISO 3374 ISO 3344 ISO 1887 ISO 3342
MC225 225g/m²(1±6%) ≤0.10 % 4.4 %(1±31%) ≥80 N
MC300 300  g/m²(1±6%) ≤0.10 % 4.0 %(1±31%) ≥100 N
MC375 375  g/m²(1±5%) ≤0.10 % 3.6 %(1±31%) ≥120 N
MC450 450  g/m²(1±5%) ≤0.10 % 3.5 %(1±31%) ≥140 N
MC600 600  g/m²(1±5%) ≤0.10 % 3.3 %(1±31%) ≥180 N
MC900 900  g/m²(1±5%) ≤0.10 % 3.3 %(1±31%) ≥200 N

 

 

Instructions

 

  • The product is best used within 12 months after production, and should be kept in the original package before use.
  • Care should be taken when using the product to prevent it from being scratched or damaged.
  • The temperature and humidity of the product should be balanced with the ambient temperature and humidity before use, and theambient temperature and humidity should be properly controlled during the use.
  • When using the product, please control the tension properly and ensure the tension uniformity.

 

 

Packaging

 

For detailed package size information, please download the product manual to view!

 

Storage

 

Unless otherwise specified, the fiberglass products should be stored in a dry,cool and moisture-proof area.The best temperature and humidity should be maintained at -10~35and ≤80% respectively. To ensure safety and avoid damage to the product, the pallets should be stacked not more than three layers high. When the pallets are stacked in two or three layers, special care should be taken to correctly and smoothly move the upper pallet.

 

More products in the same series

 

Fiberglass products for open molding

 

 

Emulsion Chopped Strand Mats E01

application

Chemistry and Chemical / Infrastructure / Marine / Petrochemical / Building and Construction

inquiry

FAQ

Q :

Are you a factory? Where are you located?

A :

We are manufacturer of FRP grating and pultruded profiles, trader of FRP yarn materials. We are the largest distributor of China Jushi Co. We also sell products of several FRP yarn manufacturers. We are in Anhui, China.

Q :

What information is recommended for the inquiry?

A :

1. Which tex you need? 2. What the application you use it for? Or the tecnologh, is weaving, pultrusion or winding? 3. How many quantity do you need? 4. What resin do you combined for? Polyester resin or epoxy resin? 5. Do you need FOB or CIF price, if CIF, please tell us your port.

Q :

What's the MOQ?

A :

Usually 1 Ton

Q :

Package & Shipping

A :

Normal package:carton(Incuded in the unite price) Special Packge: need to charge according the actual situation. Normal shipping :your nominated Freight forwarding.

Q :

When can I offer?

A :

We usually quote within 24 hours after we get your inquiry. If you are very urgent to get the price pls call us or tell us in your email , so that we can reply you priority.

Q :

How do you charge the sample fees?

A :

If you need a samples from our stock, we can provide to you for free, but you need to pay the freight charge.If you need a special size, We will charge the sample making fee which is refundable when you place an order.

Q :

What's your delivery time for production?

A :

If we have stock , can delivery in 7 days ; if without the stock, need 7~15 days !

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