Fiberglass Molded Grating Data Sheet

Time of Release : 2024-10-10

General Information

  • Product Name: Fiberglass Molded Grating
  • Material Composition: Glass fiber reinforced with unsaturated polyester, vinyl ester, or phenolic resin.
  • Manufacturing Process: Open mold casting process with compression molding.
  • Standard Sizes:
    • Panel Sizes: 1,220 mm x 3,660 mm (4' x 12'), 1,000 mm x 4,000 mm (custom sizes available)
    • Thickness: 25 mm (1"), 30 mm (1.25"), 38 mm (1.5"), 50 mm (2")
    • Mesh Size: 38 mm x 38 mm (1.5" x 1.5"), 50 mm x 50 mm (2" x 2")
  • Surface Options: Plain, Gritted, Covered, Anti-slip

Mechanical Properties

Property Unit Standard Polyester Vinyl Ester Phenolic
Tensile Strength MPa (psi) 103 (15,000) 123 (17,900) 69 (10,000)
Flexural Strength MPa (psi) 206 (30,000) 239 (34,700) 138 (20,000)
Flexural Modulus GPa (psi) 9.8 (1.4 x 10^6) 11.1 (1.6 x 10^6) 5.5 (8 x 10^5)
Compressive Strength MPa (psi) 172 (25,000) 207 (30,000) 138 (20,000)
Impact Strength (Notched) kJ/m² (ft-lb/in²) 26.9 (13) 32 (15) 19.7 (9.5)
Shear Strength MPa (psi) 104 (15,100) 120 (17,400) 90 (13,000)
Barcol Hardness - 40 - 50 45 - 55 35 - 45

Thermal Properties

Property Unit Standard Polyester Vinyl Ester Phenolic
Heat Deflection Temperature (HDT) °C (°F) 65 (149) 100 (212) 220 (428)
Coefficient of Thermal Expansion cm/cm/°C (in/in/°F) 9.0 x 10⁻⁶ (5.0 x 10⁻⁶) 7.5 x 10⁻⁶ (4.2 x 10⁻⁶) 12.0 x 10⁻⁶ (6.7 x 10⁻⁶)

Physical Properties

Property Unit Standard Polyester Vinyl Ester Phenolic
Density g/cm³ (lb/in³) 1.8 (0.065) 1.9 (0.068) 1.7 (0.062)
Water Absorption (24 hours) % 0.10 0.05 0.15
Fire Resistance (UL 94) - HB or V-0 V-0 V-0

Chemical Resistance

Chemical Standard Polyester Vinyl Ester Phenolic
Hydrochloric Acid (10%) Good Excellent Excellent
Sodium Hydroxide (20%) Good Excellent Good
Sulfuric Acid (50%) Fair Excellent Excellent
Acetic Acid (5%) Fair Good Excellent
Ammonium Hydroxide (10%) Excellent Excellent Good
Sea Water Excellent Excellent Good
Gasoline Good Good Excellent

Load and Deflection Data (for 38 mm (1.5") thick grating with 38 mm (1.5") mesh)

Load Condition Span (mm) Deflection (mm) Allowable Load (kN/m²)
Concentrated Load 600 5 50
Uniform Load 900 10 40
Concentrated Load 1200 15 35

Standard Colors

  • Yellow
  • Gray
  • Green
  • Custom colors available upon request

Available Grating Types

  1. Square Mesh Grating: Standard for most applications, offering excellent strength and load distribution.
  2. Mini Mesh Grating: Smaller mesh size for better foot traffic support, ideal for pedestrian applications.
  3. Covered Grating: Provides a solid top surface, often used in environments requiring spill containment or improved cleanliness.
  4. Conductive Grating: Made with conductive materials to prevent static buildup, suitable for applications in explosive environments.

Certifications and Standards

  • ASTM E84: Surface Burning Characteristics of Building Materials
  • UL 94: Standard for Flammability of Plastic Materials
  • ASTM D635: Rate of Burning and/or Extent and Time of Burning of Plastics in a Horizontal Position
  • ANSI/NAAMM MBG 531-00: Molded, Machine Molded and Pultruded FRP Gratings

Applications

Fiberglass molded grating is designed for use in a wide variety of applications, including:

  • Industrial Flooring: Suitable for platforms, walkways, and trench covers.
  • Water Treatment: Corrosion-resistant in wastewater and chemical treatment plants.
  • Marine Applications: Ideal for docks, ship decks, and offshore platforms due to its resistance to saltwater.
  • Food Processing: Easy to clean and resistant to moisture and chemicals, meeting strict hygiene standards.
  • Chemical Plants: Resistant to a wide range of aggressive chemicals, making it suitable for chemical handling and storage areas.

Conclusion

Fiberglass molded grating is a versatile, durable, and cost-effective solution for many industries, offering excellent corrosion resistance, high strength-to-weight ratio, and long service life. Whether used in harsh chemical environments, marine applications, or industrial flooring, this grating provides superior performance with minimal maintenance.

For additional technical information or custom requirements, please contact your supplier.