SMC rovings are continuous glass fiber strands that are chopped and distributed uniformly in a resin paste to create semi-finished sheets. These sheets are then compression molded into complex components.

The selection of SMC roving is critical to ensuring the processability, mechanical properties, and surface finish of the final product. SMC roving must offer excellent chop ability, low static, uniform dispersion, good wet-out, and high compatibility with the resin matrix.

2. SMC Process Overview

The SMC process involves four major steps:

1. Compounding: SMC roving is chopped and spread onto a resin paste layer on a carrier film. A top film covers it, and the sheet is compacted to the desired thickness.

2. Maturation: The SMC sheet is rolled and aged (typically 24–72 hours) to increase its viscosity and molding consistency.

3. cetakan: Pre-cut sheets are placed into a heated compression mold and cured under pressure.

4. Demolding: After a brief cure cycle, the molded part is removed, trimmed, and finished as needed.

3. Key Features of SMC Roving

• Excellent Chop Ability: Clean and consistent chopping with minimal fuzzing.

• Rapid Wet-Out: Ensures efficient resin impregnation during sheet formation.

• Strand Integrity: Maintains structural performance during mixing and compaction.

• Low Static: Prevents fly and strand tangling, ensuring clean sheet surfaces.

• Consistent Fiber Length Distribution: Critical for uniform mechanical performance in molded parts.

• Compatible Sizing: Ensures chemical bonding with polyester or vinyl ester resins.

• High Strength Retention: Enables strong, lightweight final components.

• Permukaan Akhir: Helps in achieving Class A surface finishes for visible applications.

4. Applications of SMC Roving

4.1 Automotive

• Hoods, trunk lids, roof panels

• Structural supports, underbody shields

• EV battery enclosures

4.2 Electrical & Energy

• Transformer housings

• Meter boxes

• Cable trays

4.3 Sanitary Ware

• Bathtubs, shower trays

• Washbasin stands

• Composite toilet seats

4.4 Construction & Infrastructure

• Utility poles

• Manhole covers

• Decorative architectural panels

4.5 Industrial Equipment

• Machine guards

• Pump housings

• Control panel boxes

5. Technical Requirements for SMC Roving

For optimal performance, SMC roving must meet several process-specific criteria:

6. Technical Data Sheet (TDS)

Nama Produk: SMC Roving

Glass Type: E-glass (Electrical grade)

Product Form: Continuous strand roving on paper tube

Available Tex Sizes: 2400 / 4800 / 9600 tex

6.1 Physical and Chemical Properties

6.2 Mechanical Properties (In Composite Form)

7. Packaging and Labeling

Kemasan

• Wound on cylindrical paper tubes (3-inch diameter core)

• Rolls weight: ~15–25 kg each (varies by tex)

• Packed in individual PE bags, then stacked on pallets

• Pallet size: 1.1m x 1.1m; 48–64 rolls per pallet

• Pallet stretch-wrapped for stability and protection

Labeling

Each roll is labeled with:

• Product name and grade

• Tex/yield

• Berat bersih

• Batch number

• Production date

• Manufacturer and handling instructions

8. Storage and Shelf Life

• Store in a cool, dry, and well-ventilated warehouse

• Ideal temperature: 15–35°C

• Relative humidity: ≤ 65%

• Keep sealed in original packaging until use

• Avoid direct sunlight or high-moisture environments

Shelf Life: 12 months from production date under standard storage conditions.

9. Handling and Processing Guidelines

• Unwinding: Use creel systems designed for even tension distribution.

• Chopping: Ensure blades are sharp and clean to minimize fuzz.

• Sheet Formation: Maintain even resin flow and fiber dispersion during compounding.

• Maturation: Allow proper aging time to stabilize viscosity.

• Compression Molding: Match mold temperatures to resin cure characteristics; control cycle times carefully.

10. Health and Safety

Hazards

SMC roving is non-toxic but can cause mechanical irritation to skin, eyes, and lungs during processing.

Protective Measures

• Wear gloves, goggles, and masks when handling

• Use dust extraction systems in high-volume processing areas

• Wash skin with soap and water after contact

First Aid

• Eyes: Flush with water for 15 minutes

• Skin: Rinse and apply moisturizer

• Inhalation: Move to fresh air

Refer to the Material Safety Data Sheet (MSDS) for more details.

11. Quality Assurance and Standards

SMC rovings are typically certified to the following quality and compliance standards:

• ISO 9001: Quality Management Systems

• ISO 14001: Environmental Management

• REACH and RoHS Compliance

• UL, ASTM, or DIN Certifications (on request)

Routine QC checks include:

• Moisture and size content analysis

• Tensile testing

• Choppability testing

• Resin compatibility checks

12. Product Customization and Support

Leading manufacturers offer customization services including:

• Tex range adjustments

• Special sizing for unique resin systems

• Surface treatment options

• Pallet optimization for specific production lines

Technical Support Services Include:

• On-site testing and troubleshooting

• Process optimization

• Composite design consulting

• Mold flow simulation

13. Environmental Impact

• Recyclability: Glass fiber scrap from SMC can be reused in filler-grade applications

• Keberlanjutan: E-glass is non-toxic and chemically inert

• Compliance: Products meet global environmental regulations including RoHS, REACH, and Proposition 65

14. Conclusion

SMC roving is a high-performance fiberglass reinforcement product designed for the production of sheet molding compounds used across a wide array of industries. With its balance of excellent processability, mechanical strength, and surface finish potential, it enables manufacturers to produce lightweight, corrosion-resistant, and structurally sound components with repeatable quality.