Unlike traditional metal manhole covers, FRP electric manhole covers are non-metallic, non-sparking, electrically non-conductive, E corrosion-free, making them ideal for use in power grids, telecom networks, and underground electrical infrastructure.

🧱 2. Construction & Materials

The primary components of an FRP electric manhole cover include:

• Fiberglass Reinforcement (Glass Fiber Roving, Chopped Strands, Mat)

• Thermosetting Resin System (Unsaturated Polyester, Vinyl Ester, or Epoxy)

• Fillers (Quartz Powder, Calcium Carbonate, Flame Retardants)

• Surface Gelcoat (Anti-UV, Anti-Aging, Color Customizable)

The cover is manufactured via stampaggio a compressione under high temperature and pressure, resulting in a solid, high-strength, and homogeneous product.

🧪 3. TDS (Technical Data Sheet)

⚙️ 4. Manufacturing Process

The FRP electric manhole cover is manufactured through the high-pressure compression molding process:

1. Mold Preparation – Precision steel molds are cleaned and pre-treated.

2. Resin and Fiber Mixing – Thermoset resin is mixed with reinforcements and fillers.

3. Modanatura – The material is placed into a heated mold and compressed at high pressure.

4. Curare – Heat accelerates polymerization, hardening the composite.

5. Demolding & Finishing – The cured cover is ejected, then trimmed, sanded, and coated.

6. Trattamento della superficie – Anti-slip texture and UV-resistant topcoat are applied.

7. Prova – Each cover undergoes physical and quality inspections.

🔋 5. Application Areas

FRP Electric Manhole Covers are extensively used in:

🏙️ Urban Infrastructure

• Streetlight power access

• Underground electricity lines

• Municipal electrical pits

📡 Telecom Networks

• Fiber optic cable chambers

• Telecom data centers

• 5G base stations

🏭 Industrial Facilities

• Power plant cable trench access

• High-voltage cable management

• Remote control panel chambers

🚦 Transport & Smart Roads

• Smart highway cable pits

• Railway signaling boxes

• Airport electrical vaults

🏗️ Construction Sites

• Temporary electrical service pits

• Switchgear access

• Substation electrical enclosures

🧯 Fire-Sensitive Zones

• Petrochemical zones

• Gas pipeline chambers

• Refineries and flammable storage

🌟 6. Key Features & Benefits

🔌 7. Advantages vs Traditional Covers

📐 8. Design Types & Options

FRP Electric Manhole Covers can be supplied in:

🔹 Shapes

• Round

• Piazza

• Rectangular

• Hinged or Split cover

🔹 Load Ratings (per EN124)

• A15 – Pedestrian (1.5 tons)

• B125 – Sidewalks, light vehicles

• C250 – Urban roads

• D400 – Heavy traffic areas

• E600/F900 – Airports, ports, loading bays

🔹 Surface Patterns

• Diamond tread

• Anti-slip grainy

• Brushed finish

🔹 Custom Features

• RFID smart tag embedment

• Stainless steel locking mechanisms

• Hinges with hydraulic assist

• Frame with gasket for sealing

🧰 9. Installation Instructions

1. Prepare foundation with concrete frame or pre-set ring.

2. Place cover frame using level alignment.

3. Allow concrete to cure if freshly poured.

4. Install cover into the frame.

5. Test alignment for flush finish and proper load distribution.

6. Lock (if applicable) using the provided mechanism.

Always ensure compatibility of size, load class, and sealing requirements before installation.

📋 10. Testing & Quality Control

Each manhole cover undergoes multiple quality checks:

📦 11. Packaging & Delivery

• Individual covers shrink-wrapped or foam-packed

• Palletized for bulk shipments

• Barcode/RFID sticker for tracking

• Custom crates for overseas delivery

📈 12. Market Trends & Use Cases

With increasing demand for smart infrastructure and sustainable materials, FRP electric manhole covers are rapidly replacing cast iron and concrete variants worldwide. Cities aiming for safer pedestrian zones, utility providers modernizing cable networks, and private developers pursuing low-maintenance solutions are all turning to composite access covers.

📊 Use Case Example: Smart City Cable Access

In an urban fiber-optic installation project:

• 300+ FRP manhole covers replaced old rusting units.

• Load class: B125 with embedded RFID.

• Project life extended by 30 years with minimal upkeep.

• Reduced labor cost due to lightweight design.

✅ 13. Standards Compliance & Certification

• EN124:1994 / EN124-1:2015 (Europe)

• ASTM D790 / D570 / D2583 / D2996

• ISO 179 / ISO 604

• UL 94 (Flame Retardancy)

• IEC 60093 (Electrical Insulation)

• RoHS / REACH / CE Certified

• ISO 9001 / ISO 14001 / ISO 45001

🌿 14. Environmental Impact

• 100% non-toxic and non-leaching

• Recyclable after life cycle (thermoset + glass)

• No heavy metal or solvent emissions

• Compatible with green building certifications (LEED/BREEAM)

📞 15. Customization Services

We offer full OEM/ODM capabilities:

• Size, shape, color

• Logo and city branding

• RFID + QR Code integration

• Lock and hinge systems

• Multi-layer anti-slip textures

• Special flame retardant or anti-static resin systems

🧾 Conclusione

IL FRP Electric Manhole Cover represents a new generation of intelligent, safe, and maintenance-free access solutions for modern cities and infrastructure. With unmatched mechanical properties, electrical insulation, light weight, and corrosion resistance, FRP covers are redefining the safety and longevity of underground access systems in the electrical and telecom industries.