Glass Fiber Stitched Mat is a nonwoven reinforcement material made from E-glass or alkali-resistant (AR-glass) fibers, which are stitched together using high-strength polyester yarn (or other yarns for specific applications). Unlike traditional chopped strand mats (CSM), which are bound together with chemical binders, stitched mats rely on mechanical stitching to hold the fibers in place, providing superior structural integrity, dimensional stability, and increased resistance to deformation during processing.
Introduzione alle prestazioni del prodotto
This mat is binder-free, allowing for more efficient resin absorption, and faster and more uniform wet-out during molding processes. The use of stitching yarn also provides a more stable E durable structure compared to other glass fiber mats. The nonwoven structure ensures excellent conformance to molds, even those with complex geometries, making it suitable for a variety of molding techniques such as hand lay-up, vacuum infusion, RTM, E spray-up.
Glass Fiber Stitched Mat is used in many composite applications, including those in the settore automobilistico, marine, construction, wind energy, E industrial sectors, where high-strength E leggero materials are required for high-performance parts.
🧪 Typical Technical Data (TDS Style)
Parametro | Typical Value / Range |
---|---|
Nome del prodotto | Glass Fiber Stitched Mat |
Fiber Type | E-glass (alkali-free); optional AR-glass for enhanced corrosion resistance |
Stitching Yarn | High-strength polyester (standard); flame-retardant yarn optional |
Struttura | Randomly oriented chopped fibers, mechanically stitched |
Binder | None (mechanically stitched) |
Density / Weight | 300–2400 gsm (customizable based on strength requirement) |
Lunghezza del filo tagliato | 50 mm – 100 mm (standard) |
Resistenza alla trazione | 200 – 500 N/50 mm (based on weight and structure) |
Spessore | 1.2 – 5.5 mm (depends on weight, 5.5mm for heavier mats) |
Loss on Ignition (LOI) | 0.5 – 1.5% (due to stitching yarn) |
Moisture Content | ≤ 0.2% |
Larghezza | 1000 mm, 1270 mm, 2000 mm (custom widths available) |
Roll Length | 20–100 meters |
Compatibilità con la resina | Polyester, vinyl ester, epoxy, phenolic resins |
Core Diameter | 76 mm or 152 mm |
Colore | White / Off-white |
Shelf Life | 12 months under proper storage conditions |
✅ Key Features and Benefits
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Binder-Free Construction
The absence of binders ensures excellent resin compatibility, allowing for rapid resin absorption and minimal interference with the resin matrix, resulting in uniform composite properties. -
Superior Dimensional Stability
The mechanical stitching used to hold the fibers together provides greater dimensional stability during both the molding and curing processes, helping to maintain part integrity throughout production. -
Elevata resistenza alla trazione
Glass Fiber Stitched Mat offers excellent tensile strength, which improves the final composite's ability to withstand mechanical stresses, including bending, stretching, and compression. -
Reduced Air Entrapment
The open structure created by the stitching allows for faster resin wet-out and helps minimize air pockets, ensuring a high-quality finish E uniform laminate structure. -
Customization for Specific Applications
The weight, fiber length, and stitching configuration of the mat can be customized to meet the specific requirements of different applications, ensuring optimal performance for each product. -
Excellent Conformability
The mat is highly flexible and can easily conform to complex mold geometries, ensuring efficient part production even in intricate mold designs. -
Faster Curing Times
The high resin uptake and low binder content result in reduced curing times, which speeds up the production process and enhances manufacturing efficiency.
🏭 Applicazioni
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Settore automobilistico: Structural components like body panels, underbody shields, and door panels.
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Marino: Boat hulls, decks, cabin structures, and reinforcement of composite parts.
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Costruzione: FRP panels, cladding, roofing, and reinforcement for architectural applications.
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Wind Energy: Blades, nacelle housing, and other structural components in wind turbine production.
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Electrical: Insulating boards, switchgear components, and enclosures.
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Industriale: Tanks, ducts, pipes, and other components in industrial processing systems.
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Sporting Goods: Bicycle frames, skateboard decks, and lightweight sports equipment.
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Sanitary Ware: Bathtubs, shower enclosures, and countertops.
📦 Packaging and Storage
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Confezione: The mat is typically supplied in roll form, with rolls packaged in polyethylene or kraft paper for protection during transit and storage. The material is typically wound tightly to avoid damage during shipment.
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Magazzinaggio: Store in a dry, cool environment away from direct sunlight and moisture. Proper storage conditions ensure longer shelf life and maintain the integrity of the mat.
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Shelf Life: The mat should be used within 12 months of the manufacturing date when stored properly.
🏅 Compliance & Certifications
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ASTM D578: Standard specification for glass fiber mats used in composite manufacturing.
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ISO 2559 / ISO 2797: For measuring fiber weight, resin compatibility, E other physical properties.
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RoHS, REACH Compliant: Ensuring the product is free from hazardous substances and complies with environmental regulations.
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Resistenza al fuoco: Available on request for applications requiring fire-resistant materials.
🛠 Opzioni di personalizzazione
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Fiber Types: Custom options available, including E-glass, AR-glass (for corrosion resistance), or combination of glass fibers with other fibers such as carbon or basalt for specialized applications.
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Weight and Thickness: Customizable based on your specific needs for strength, flexibility, and part design.
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Compatibilità con la resina: Available in poliestere, vinyl ester, epossidico, E phenolic resin-compatible formulations.
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Stitching Options: The density and pattern of stitching can be adjusted for optimized fiber orientation E improved resin penetration.
Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)
applicazione
Automotive: Structural components like body panels, underbody shields, and door panels. Marine: Boat hulls, decks, cabin structures, and reinforcement of composite parts. Construction: FRP panels, cladding, roofing, and reinforcement for architectural applications. Wind Energy: Blades, nacelle housing, and other structural components in wind turbine production. Electrical: Insulating boards, switchgear components, and enclosures. Industrial: Tanks, ducts, pipes, and other components in industrial processing systems. Sporting Goods: Bicycle frames, skateboard decks, and lightweight sports equipment. Sanitary Ware: Bathtubs, shower enclosures, and countertops.
Marchio :
TFcomposito
Nome del prodotto :
Glass Fiber Stitched Felt
FAQ
Q :
Sei una fabbrica? Dove ti trovi?
UN :
Siamo produttori di grigliati e profili pultrusi in FRP, commercianti di filati in FRP. Siamo il più grande distributore della China Jushi Co. Vendiamo anche prodotti di diversi produttori di filati FRP. Siamo nell'Anhui, in Cina.
Q :
Quali informazioni sono consigliate per la richiesta?
UN :
1. Di quale testo hai bisogno? 2. Per quale applicazione lo usi? Oppure la tecnologia è tessitura, pultrusione o avvolgimento? 3. Di quanta quantità hai bisogno? 4. Per quale resina combini? Resina poliestere o resina epossidica? 5. Hai bisogno del prezzo FOB o CIF, se CIF, comunicaci il tuo porto.
Q :
Qual è il MOQ?
UN :
Di solito 1 tonnellata
Q :
Pacchetto e spedizione
UN :
Pacchetto normale: cartone (incluso nel prezzo unitario) Pacchetto speciale: è necessario caricare in base alla situazione reale. Spedizione normale: la spedizione da te indicata.
Q :
Quando posso offrire?
UN :
Di solito citiamo entro 24 ore dalla ricezione della tua richiesta. Se hai molta urgenza di ottenere il prezzo, chiamaci o comunicacelo nella tua email, in modo che possiamo risponderti con priorità.
Q :
Come addebitate le tariffe del campione?
UN :
Se hai bisogno di campioni dal nostro magazzino, possiamo fornirteli gratuitamente, ma devi pagare le spese di trasporto. Se hai bisogno di una dimensione speciale, addebiteremo la commissione per la realizzazione del campione, che è rimborsabile quando effettui un ordine.
Q :
Qual è il tempo di consegna per la produzione?
UN :
Se disponiamo di stock, la consegna può avvenire in 7 giorni; se senza stock, sono necessari 7 ~ 15 giorni!
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