FRP (Fiberglass Reinforced Plastic) Scrubbers are robust and highly corrosion-resistant air pollution control systems used to remove pollutants, particulates, fumes, and hazardous gases from industrial exhaust streams. Designed with the strength and chemical resistance of fiberglass-reinforced composites, FRP scrubbers are the preferred choice in industries where exposure to acidic, alkaline, or corrosive gases is routine.
제품 성능 소개
These scrubbers are extensively used in chemical processing, fertilizer plants, pharmaceuticals, battery manufacturing, metal finishing, chlor-alkali plants, 그리고 wastewater treatment facilities. The use of FRP ensures that the system remains unaffected by aggressive chemicals such as HCl, Cl₂, SO₂, H₂S, NH₃, HF, and many other corrosive vapors.
주요 특징들
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Exceptional Corrosion Resistance: Withstands harsh chemicals, acids, and alkalis, outperforming metal and PVC systems.
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Lightweight and High Strength: Easier handling and installation while maintaining excellent structural integrity.
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낮은 유지 보수: Resistant to scaling, fouling, and UV degradation; requires minimal upkeep.
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Custom Configurations: Available as vertical or horizontal scrubbers, counterflow or crossflow, and with various internals depending on gas stream requirements.
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High Removal Efficiency: Capable of achieving up to 99.9% efficiency for specific gas and vapor pollutants.
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Modular Design: Allows for easy transport, assembly, and future scalability.
애플리케이션
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Chemical & Petrochemical plants
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Steel and metal processing
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Textile dyeing and finishing
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Fertilizer and pesticide production
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Pulp and paper mills
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Battery and electroplating facilities
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Water and wastewater treatment plants
Types of FRP Scrubbers
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Packed Bed Scrubber (Counterflow/Crossflow)
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Venturi Scrubber
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Spray Tower Scrubber
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Multi-Stage Scrubber
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Custom-designed Wet/Dry Hybrid Scrubbers
Each type is optimized depending on airflow, temperature, contaminant type, and required removal efficiency.
Technical Data Sheet (TDS) – FRP Scrubber
모수 | 사양 |
---|---|
재료 | FRP (Vinyl Ester, Isophthalic Polyester, Bisphenol, custom options) |
Design Type | Vertical / Horizontal; Packed Bed / Spray / Venturi |
Diameter Range | 300 mm – 3000 mm (custom sizes available) |
Flow Rate | 500 m³/hr – 100,000 m³/hr |
Scrubbing Efficiency | 95% to 99.9% depending on contaminant and design |
Packing Media | PP / PVC / HDPE / Ceramic Raschig Rings or Structured Fill |
Mist Eliminator | PP / PVC Chevron Blade or Mesh Pad |
Operating Temperature | Up to 90°C standard; up to 140°C with high-temp resin |
Pressure Drop | 50–200 mmWC depending on system configuration |
Pump Type | Corrosion-resistant centrifugal pump (PP/FRP-cased) |
Motor Rating | 1 HP – 50 HP depending on circulation and blower needs |
Blower Material | FRP / PP / PVC / MS-FRP Lined |
Noise Level | < 75 dB(A) @ 1 meter |
유지 보수 액세스 | Side manhole / top opening / flange-mounted access ports |
Drift Loss | < 0.01% |
자외선 저항 | Yes, with gel-coated external surface |
Coating Thickness | 2.5 mm to 6 mm (based on pressure and temperature requirements) |
Life Expectancy | 15–30 years depending on duty and chemical exposure |
Compliance | EPA, CPCB, OSHA, ISO 9001, CE |
System Components
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Scrubber body (FRP vertical or horizontal shell)
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Liquid distribution system (spray headers and nozzles)
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Packing material (for gas-liquid contact)
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Mist eliminator (drift eliminator)
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Recirculation pump and piping
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FRP or PP centrifugal exhaust blower
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Chemical dosing and pH control system (optional)
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Access doors and level indicators
Optional Features
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Dual-stage scrubbing with acid/alkali neutralization
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Online pH monitoring and control systems
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Flame-retardant resin systems (ASTM E84 compliant)
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Explosion-proof motors and ATEX-rated components
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Skid-mounted or containerized plug-and-play systems
Packaging & Delivery
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포장: Wooden crate or bubble wrap over palletized components
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배달: 3 to 6 weeks depending on size and complexity
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Installation: On-site assembly available with technical supervision
FRP Scrubber
시리즈 :
제품 >애플리케이션
Chemical & Petrochemical plants Steel and metal processing Textile dyeing and finishing Fertilizer and pesticide production Pulp and paper mills Battery and electroplating facilities Water and wastewater treatment plants
상표명 :
TF컴포지트
상품명 :
FRP Scrubber
자주하는 질문
질문 :
What types of pollutants can an FRP scrubber remove?
ㅏ :
Acidic gases (HCl, SO₂, HF, Cl₂) Alkaline vapors (NH₃) Solvent vapors Particulate matter Odors and VOCs (in combination systems) Toxic or corrosive fumes from chemical reactions
질문 :
What are the main types of FRP scrubbers?
ㅏ :
Packed Bed Scrubber (Counterflow or Crossflow) Spray Tower Scrubber Venturi Scrubber Dry/Wet Hybrid Scrubbers Multi-stage Scrubbers
질문 :
Why choose FRP over other scrubber materials like stainless steel or PVC?
ㅏ :
Superior chemical corrosion resistance Long service life (15–30 years) Lightweight, yet strong Excellent for outdoor or coastal environments Low maintenance Cost-effective over the long term
질문 :
What is the typical removal efficiency of an FRP scrubber?
ㅏ :
Removal efficiency depends on the system design and type of gas but typically ranges from: 95% to 99.9% for most acidic or alkaline gases 85% to 95% for particulates (with pre-filters or in Venturi types)
질문 :
What media is used inside an FRP scrubber?
ㅏ :
Common media types include: PP (Polypropylene) Pall Rings HDPE saddles Ceramic Raschig Rings Structured Packing for high-efficiency systems
기타 관련 제품