• Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)

    Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)

 

Glass Fiber Stitched Mat is a nonwoven reinforcement material made from E-glass ou alkali-resistant (AR-glass) fibers, which are stitched together using high-strength polyester yarn (or other yarns for specific applications). Unlike traditional chopped strand mats (CSM), which are bound together with chemical binders, stitched mats rely on mechanical stitching to hold the fibers in place, providing superior structural integrity, dimensional stability, and increased resistance to deformation during processing.

Introdução ao desempenho do produto

 

This mat is binder-free, allowing for more efficient resin absorption, and faster and more uniform wet-out during molding processes. The use of stitching yarn also provides a more stable e durable structure compared to other glass fiber mats. The nonwoven structure ensures excellent conformance to molds, even those with complex geometries, making it suitable for a variety of molding techniques such as hand lay-up, vacuum infusion, RTM, e spray-up.

Glass Fiber Stitched Mat is used in many composite applications, including those in the automotivo, marine, construction, wind energy, e industrial sectors, where high-strength e leve materials are required for high-performance parts.


🧪 Typical Technical Data (TDS Style)

Parâmetro Typical Value / Range
Nome do produto Glass Fiber Stitched Mat
Fiber Type E-glass (alkali-free); optional AR-glass for enhanced corrosion resistance
Stitching Yarn High-strength polyester (standard); flame-retardant yarn optional
Estrutura Randomly oriented chopped fibers, mechanically stitched
Binder None (mechanically stitched)
Density / Weight 300–2400 gsm (customizable based on strength requirement)
Comprimento do fio cortado 50 mm – 100 mm (standard)
Resistência à tracção 200 – 500 N/50 mm (based on weight and structure)
Grossura 1.2 – 5.5 mm (depends on weight, 5.5mm for heavier mats)
Loss on Ignition (LOI) 0.5 – 1.5% (due to stitching yarn)
Moisture Content ≤ 0.2%
Largura 1000 mm, 1270 mm, 2000 mm (custom widths available)
Roll Length 20–100 meters
Compatibilidade de resina Polyester, vinyl ester, epoxy, phenolic resins
Core Diameter 76 mm or 152 mm
Cor White / Off-white
Shelf Life 12 months under proper storage conditions

Key Features and Benefits

  • Binder-Free Construction

    The absence of binders ensures excellent resin compatibility, allowing for rapid resin absorption and minimal interference with the resin matrix, resulting in uniform composite properties.

  • Superior Dimensional Stability

    The mechanical stitching used to hold the fibers together provides greater dimensional stability during both the molding and curing processes, helping to maintain part integrity throughout production.

  • Alta resistência à tração

    Glass Fiber Stitched Mat offers excellent resistência à tracção, which improves the final composite's ability to withstand mechanical stresses, including bending, stretching, and compression.

  • Reduced Air Entrapment

    The open structure created by the stitching allows for faster resin wet-out and helps minimize air pockets, ensuring a high-quality finish e uniform laminate structure.

  • Customization for Specific Applications

    The weight, fiber length, and stitching configuration of the mat can be customized to meet the specific requirements of different applications, ensuring optimal performance for each product.

  • Excellent Conformability

    The mat is highly flexible and can easily conform to complex mold geometries, ensuring efficient part production even in intricate mold designs.

  • Faster Curing Times

    The high resin uptake and low binder content result in reduced curing times, which speeds up the production process and enhances manufacturing efficiency.


🏭 Formulários

  • Automotivo: Structural components like body panels, underbody shields, and door panels.

  • Marinho: Boat hulls, decks, cabin structures, and reinforcement of composite parts.

  • Construção: FRP panels, cladding, roofing, and reinforcement for architectural applications.

  • Wind Energy: Blades, nacelle housing, and other structural components in wind turbine production.

  • Electrical: Insulating boards, switchgear components, and enclosures.

  • Industrial: Tanks, ducts, pipes, and other components in industrial processing systems.

  • Sporting Goods: Bicycle frames, skateboard decks, and lightweight sports equipment.

  • Sanitary Ware: Bathtubs, shower enclosures, and countertops.


📦 Packaging and Storage

  • Embalagem: The mat is typically supplied in roll form, with rolls packaged in polyethylene or kraft paper for protection during transit and storage. The material is typically wound tightly to avoid damage during shipment.

  • Armazenar: Store in a dry, cool environment away from direct sunlight and moisture. Proper storage conditions ensure longer shelf life and maintain the integrity of the mat.

  • Shelf Life: The mat should be used within 12 months of the manufacturing date when stored properly.


🏅 Compliance & Certifications

  • ASTM D578: Standard specification for glass fiber mats used in composite manufacturing.

  • ISO 2559 / ISO 2797: For measuring fiber weight, resin compatibility, e other physical properties.

  • RoHS, REACH Compliant: Ensuring the product is free from hazardous substances and complies with environmental regulations.

  • Retardante de fogo: Available on request for applications requiring fire-resistant materials.


🛠 Opções de personalização

  • Fiber Types: Custom options available, including E-glass, AR-glass (for corrosion resistance), or combination of glass fibers with other fibers such as carbon ou basalt for specialized applications.

  • Weight and Thickness: Customizable based on your specific needs for strength, flexibility, and part design.

  • Compatibilidade de resina: Available in poliéster, vinyl ester, epóxi, e phenolic resin-compatible formulations.

  • Stitching Options: The density and pattern of stitching can be adjusted for optimized fiber orientation e improved resin penetration.

Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)

aplicativo

Automotive: Structural components like body panels, underbody shields, and door panels. Marine: Boat hulls, decks, cabin structures, and reinforcement of composite parts. Construction: FRP panels, cladding, roofing, and reinforcement for architectural applications. Wind Energy: Blades, nacelle housing, and other structural components in wind turbine production. Electrical: Insulating boards, switchgear components, and enclosures. Industrial: Tanks, ducts, pipes, and other components in industrial processing systems. Sporting Goods: Bicycle frames, skateboard decks, and lightweight sports equipment. Sanitary Ware: Bathtubs, shower enclosures, and countertops.

  • Marca :
    TFcomposite
  • Nome do Produto :
    Glass Fiber Stitched Felt
investigação

Perguntas frequentes

P:

Você é uma fábrica? Onde você está localizado?

A :

Somos fabricantes de grades de FRP e perfis pultrudados, comerciantes de materiais de fios de FRP. Somos o maior distribuidor da China Jushi Co. Também vendemos produtos de vários fabricantes de fios FRP. Estamos em Anhui, China.

P:

Quais informações são recomendadas para a consulta?

A :

1. Qual texto você precisa? 2. Para que aplicativo você o usa? Ou a tecnologia é tecelagem, pultrusão ou enrolamento? 3. Quantas quantidades você precisa? 4. Com que resina você combina? Resina de poliéster ou resina epóxi? 5. Você precisa de preço FOB ou CIF, se for CIF, informe-nos sua porta.

P:

Qual é o MOQ?

A :

Geralmente 1 tonelada

P:

Pacote e envio

A :

Pacote normal: caixa (incluído no preço unitário) Pacote especial: precisa cobrar de acordo com a situação real. Envio normal: seu encaminhamento de frete indicado.

P:

Quando posso oferecer?

A :

Geralmente citamos dentro de 24 horas após recebermos sua consulta. Se você é muito urgente para obter o preço, ligue para nós ou diga-nos em seu e-mail, para que possamos responder com prioridade.

P:

Como você cobra as taxas da amostra?

A :

Se você precisar de amostras de nosso estoque, podemos fornecer gratuitamente, mas você precisa pagar o frete. Se você precisar de um tamanho especial, cobraremos a taxa de fabricação de amostra, que é reembolsável quando você fizer um pedido.

P:

qual é o seu tempo de entrega para a produção?

A :

Se tivermos estoque, podemos entregar em 7 dias; se sem estoque, precisa de 7 a 15 dias!

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