• Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)

    Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)

 

Glass Fiber Stitched Mat is a nonwoven reinforcement material made from E-glass 或者 alkali-resistant (AR-glass) fibers, which are stitched together using high-strength polyester yarn (or other yarns for specific applications). Unlike traditional chopped strand mats (CSM), which are bound together with chemical binders, stitched mats rely on mechanical stitching to hold the fibers in place, providing superior structural integrity, dimensional stability, and increased resistance to deformation during processing.

产品性能介绍

 

This mat is binder-free, allowing for more efficient resin absorption, and faster and more uniform wet-out during molding processes. The use of stitching yarn also provides a more stabledurable structure compared to other glass fiber mats. The nonwoven structure ensures excellent conformance to molds, even those with complex geometries, making it suitable for a variety of molding techniques such as hand lay-up, vacuum infusion, RTM, 和 spray-up.

Glass Fiber Stitched Mat is used in many composite applications, including those in the 汽车, marine, construction, wind energy, 和 industrial sectors, where high-strength轻的 materials are required for high-performance parts.


🧪 Typical Technical Data (TDS Style)

范围 Typical Value / Range
产品名称 Glass Fiber Stitched Mat
Fiber Type E-glass (alkali-free); optional AR-glass for enhanced corrosion resistance
Stitching Yarn High-strength polyester (standard); flame-retardant yarn optional
结构 Randomly oriented chopped fibers, mechanically stitched
Binder None (mechanically stitched)
Density / Weight 300–2400 gsm (customizable based on strength requirement)
短切丝长度 50 mm – 100 mm (standard)
抗拉强度 200 – 500 N/50 mm (based on weight and structure)
厚度 1.2 – 5.5 mm (depends on weight, 5.5mm for heavier mats)
Loss on Ignition (LOI) 0.5 – 1.5% (due to stitching yarn)
Moisture Content ≤ 0.2%
宽度 1000 mm, 1270 mm, 2000 mm (custom widths available)
Roll Length 20–100 meters
树脂相容性 Polyester, vinyl ester, epoxy, phenolic resins
Core Diameter 76 mm or 152 mm
颜色 White / Off-white
Shelf Life 12 months under proper storage conditions

Key Features and Benefits

  • Binder-Free Construction

    The absence of binders ensures excellent resin compatibility, allowing for rapid resin absorption and minimal interference with the resin matrix, resulting in uniform composite properties.

  • Superior Dimensional Stability

    The mechanical stitching used to hold the fibers together provides greater dimensional stability during both the molding and curing processes, helping to maintain part integrity throughout production.

  • 高抗拉强度

    Glass Fiber Stitched Mat offers excellent 抗拉强度, which improves the final composite's ability to withstand mechanical stresses, including bending, stretching, and compression.

  • Reduced Air Entrapment

    The open structure created by the stitching allows for faster resin wet-out and helps minimize air pockets, ensuring a high-quality finishuniform laminate structure.

  • Customization for Specific Applications

    The weight, fiber length, and stitching configuration of the mat can be customized to meet the specific requirements of different applications, ensuring optimal performance for each product.

  • Excellent Conformability

    The mat is highly flexible and can easily conform to complex mold geometries, ensuring efficient part production even in intricate mold designs.

  • Faster Curing Times

    The high resin uptake and low binder content result in reduced curing times, which speeds up the production process and enhances manufacturing efficiency.


🏭 应用场景

  • 汽车: Structural components like body panels, underbody shields, and door panels.

  • 海洋: Boat hulls, decks, cabin structures, and reinforcement of composite parts.

  • 建造: FRP panels, cladding, roofing, and reinforcement for architectural applications.

  • Wind Energy: Blades, nacelle housing, and other structural components in wind turbine production.

  • Electrical: Insulating boards, switchgear components, and enclosures.

  • 工业的: Tanks, ducts, pipes, and other components in industrial processing systems.

  • Sporting Goods: Bicycle frames, skateboard decks, and lightweight sports equipment.

  • Sanitary Ware: Bathtubs, shower enclosures, and countertops.


📦 Packaging and Storage

  • 包装: The mat is typically supplied in roll form, with rolls packaged in polyethylene or kraft paper for protection during transit and storage. The material is typically wound tightly to avoid damage during shipment.

  • 贮存: Store in a dry, cool environment away from direct sunlight and moisture. Proper storage conditions ensure longer shelf life and maintain the integrity of the mat.

  • Shelf Life: The mat should be used within 12 months of the manufacturing date when stored properly.


🏅 Compliance & Certifications

  • ASTM D578: Standard specification for glass fiber mats used in composite manufacturing.

  • ISO 2559 / ISO 2797: For measuring fiber weight, resin compatibility, 和 other physical properties.

  • RoHS, REACH Compliant: Ensuring the product is free from hazardous substances and complies with environmental regulations.

  • 阻燃性: Available on request for applications requiring fire-resistant materials.


🛠 定制选项

  • Fiber Types: Custom options available, including E-glass, AR-glass (for corrosion resistance), or combination of glass fibers with other fibers such as carbon 或者 basalt for specialized applications.

  • Weight and Thickness: Customizable based on your specific needs for strength, flexibility, and part design.

  • 树脂相容性: Available in 聚酯纤维, vinyl ester, 环氧树脂, 和 phenolic resin-compatible formulations.

  • Stitching Options: The density and pattern of stitching can be adjusted for optimized fiber orientationimproved resin penetration.

Glass Fiber Stitched Mat (Stitched Fiber Mat / Stitched Glass Fiber Mat)

应用场景

Automotive: Structural components like body panels, underbody shields, and door panels. Marine: Boat hulls, decks, cabin structures, and reinforcement of composite parts. Construction: FRP panels, cladding, roofing, and reinforcement for architectural applications. Wind Energy: Blades, nacelle housing, and other structural components in wind turbine production. Electrical: Insulating boards, switchgear components, and enclosures. Industrial: Tanks, ducts, pipes, and other components in industrial processing systems. Sporting Goods: Bicycle frames, skateboard decks, and lightweight sports equipment. Sanitary Ware: Bathtubs, shower enclosures, and countertops.

  • 品牌 :
    TF复合
  • 产品名称 :
    Glass Fiber Stitched Felt
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你们是工厂吗?你们在哪里?

答 :

我们是 FRP 格栅和拉挤型材制造商,也是 FRP 纱线材料贸易商。我们是中国巨石公司最大的经销商。我们还销售多家 FRP 纱线制造商的产品。我们位于中国安徽省。

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